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Design Optimization of Brush Permanent Magnet DC Motors Using Response Surface Method

Journal of Magnetics, Volume 25, Number 3, 30 Sep 2020, Pages 355-362
Youn-Hwan Kim (Rotating Machinery Center, Korea Testing Certification), Do-Hyeop Kim (Rotating Machinery Center, Korea Testing Certification), Jae-Won Moon (Rotating Machinery Center, Korea Testing Certification), Sang-Young Jung * (Department of Electrical and Computer Engineering, Sungkyunkwan University)
Abstract
This paper describes design modifications and optimization of a brush permanent magnet DC motor. The test
model was optimized using the analytical method via an equivalent circuit, and the final model simulation was
performed using the finite element method (FEM). For the optimization method, a central composite design of
the response surface analysis was used, and torque and current ripples were analyzed using 2-D FEM. The
back-to-back test method was used to evaluate the developed model to minimize the burden on the construction
of the test equipment. The test results were validated through a comparison of the analysis results.
Keywords: back-to-back test; brush permanent magnet DC motor; central composite design; optimization; response
DOI: https://doi.org/10.4283/JMAG.2020.25.3.355
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