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Magnetic Flux Leakage (MFL) based Defect Characterization of Steam Generator Tubes using Artificial Neural Networks

Journal of Magnetics, Volume 22, Number 1, 31 Mar 2017, Pages 34-42
Jackson Daniel * (National Engineering College, Department of Electronics and Instrumentation Engineering), A. Abudhahir (Vel Tech Multitech Dr. Rangarajan Dr. Sakunthala Engineering College), J. Janet Paulin (National Engineering College, Department of Electronics and Instrumentation Engineering)
Abstract
Material defects in the Steam Generator Tubes (SGT) of sodium cooled fast breeder reactor (PFBR) can lead to leakage of water into sodium. The water and sodium reaction will lead to major accidents. Therefore, the
examination of steam generator tubes for the early detection of defects is an important requirement for safety and economic considerations. In this work, the Magnetic Flux Leakage (MFL) based Non Destructive Testing
(NDT) technique is used to perform the defect detection process. The rectangular notch defects on the outer surface of steam generator tubes are modeled using COMSOL multiphysics 4.3a software. The obtained MFL
images are de-noised to improve the integrity of flaw related information. Grey Level Co-occurrence Matrix (GLCM) features are extracted from MFL images and taken as input parameter to train the neural network. A
comparative study on characterization have been carried out using feed-forward back propagation (FFBP) and cascade-forward back propagation (CFBP) algorithms. The results of both algorithms are evaluated with Mean
Square Error (MSE) as a prediction performance measure. The average percentage error for length, depth and width are also computed. The result shows that the feed-forward back propagation network model performs
better in characterizing the defects.
 
Keywords: Magnetic Flux Leakage (MFL); Gray Level Co-occurence Matrix (GLCM); Neural Network (NN); cascade-forward back propagation (CFBP); feed-forward back propagation (FFBP)
DOI: https://doi.org/10.4283/JMAG.2017.22.1.034
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