Although the electromagnetic launcher technology has been progressed significantly during the past two decades the number of firing test facilities are not many. This is prbably due to the large budget and man power required to build and maintain full scale electromagnetic launcher facilities. As the EM launcher technology's potential capabilities have been somewhat demonstrated with the full scale large systems the research is now headed more toward overcoming specific difficulties and answering questions experimentally with smaller, cost effective systems. The first half of this paper presents EM launcher's improved sub-scaling relationships based upon magnetic, thermal and momentum differential equations and EM launcher's basic equations. With the proposed scaling method the field variables can be matched or scaled linearly between the two geometrically scaled systems. The second half of the paper presents pulsed power system's circuit analysis and design technique, which is applied to the capacitor-powered small pulsed power system with crow-barring circuitry. The effect of the so-called speed volt is included. A sub-scaled small system's design is provided as an example.